Engineers reviewing an AI operations dashboard on a precision manufacturing floor
All case studies
Manufacturing & Supply ChainAI AutomationAI Development

Custom AI operations platform

One AI dashboard for service, support and production

A mid-size manufacturer ran production, field service and customer support on three disconnected systems. We built a single AI dashboard that reads from all three, flags issues before customers call, and drafts the responses the team used to write by hand.

Client
Precision components manufacturer
Region
United States
Scale
350 to 500 employees
Timeline
8 weeks to production, 2 weeks of tuning

What the client got

0%

Less time per support ticket

Agents approve AI drafts instead of researching and writing each reply.

0x

Faster issue detection

Production delays reach customers as a notice, not a complaint.

0 view

Replaced 3 reporting spreadsheets

Management reviews run from one live dashboard with an AI narrative.

The bottlenecks

  1. Bottleneck 1

    Three systems, no shared truth

    Production ran on an ERP, service on a ticketing tool, support on shared inboxes. A delayed batch would surface as angry emails two days later because nobody connected the dots.

  2. Bottleneck 2

    Support answered the same questions every day

    Order status, lead times and spec confirmations made up most tickets. Each one meant a support agent opening the ERP, copying numbers, and writing an email.

  3. Bottleneck 3

    Managers reported by spreadsheet

    Weekly reviews depended on exports stitched together on Friday afternoons. By Monday the numbers were stale and nobody trusted them.

What we built

  1. Step 1

    Unified data layer

    We connected the ERP, service desk and mailboxes through API orchestrations on n8n, normalising orders, tickets and machine events into one store refreshed every few minutes.

  2. Step 2

    AI triage and drafting

    Every inbound email and ticket is classified by an LLM, matched to the right order or asset, and answered with a draft that pulls live status from the data layer. Agents approve or edit; they no longer start from a blank page.

  3. Step 3

    Proactive alerts

    When a production delay touches an open order, the dashboard raises it and drafts the customer notice before the customer notices. Service bookings are suggested automatically for assets due maintenance.

  4. Step 4

    Live management view

    A single screen shows throughput, open tickets by cause, service backlog and at-risk orders, with an AI-written weekly narrative replacing the Friday spreadsheet.

The automation workflow

Service and support automation flow

From inbound event to approved customer response

01

Inbound

Email, ticket or machine event

02

AI Classify

Intent and priority

03

Match Record

Order, asset or SKU

04

Draft Reply

Live status included

05

Agent Review

Approve or edit

06

Dashboard

Metrics updated

Step 1 of 6
6 steps · Fully automated
Stackn8nOpenAIClaudeCustom web dashboardERP APIZendesk

Questions clients ask about this engagement

Does the AI send emails to customers on its own?

No. Every customer-facing message is drafted by AI and approved by a person. Internal alerts and dashboard updates are fully automatic.

What happens when the ERP changes?

The data layer sits between the dashboard and the source systems, so a new ERP or ticket tool means updating one connector rather than rebuilding the platform.

More in Manufacturing & Supply Chain

Industry overview
Procurement manager reviewing supplier quotes in an industrial equipment warehouse
Manufacturing

Procurement workflow automation

Supplier RFQs and purchase orders without the inbox

Buyers were sending requests for quotation one email at a time, chasing suppliers by phone, and retyping prices into the ERP. We automated the full loop from RFQ to approved purchase order, with AI reading supplier replies in any format.

80%

Less buyer admin per RFQ

Engineer reviewing a CAD drawing and quote on a tablet beside a CNC machining centre
Manufacturing

Quote-to-order automation

Quotes for custom machined parts in 20 minutes instead of 3 days

A job shop quoting 60 to 80 custom parts a week was losing orders to faster competitors. Every RFQ needed an estimator to open the drawing, check material, count operations and price it. We built an AI quoting assistant that reads drawings and specs, drafts the quote, and lets the estimator approve in minutes.

20 min

Median time to quote

Field service technician checking a packaging machine with a maintenance alert on a handheld device
Manufacturing

Predictive maintenance and field service automation

Machine alerts that book the service visit before the line stops

An OEM with 2,000 machines in the field had telemetry it never acted on. Alerts went to a shared inbox, technicians were dispatched reactively, and customers called first. We built a workflow that reads machine data, predicts failures, and schedules the right technician with the right parts before the customer notices.

38%

Fewer unplanned stoppages

Electronics assembly line with surface-mount machines at a contract manufacturer
Manufacturing

B2B outbound engine

Opening 14 new OEM accounts for a contract manufacturer in nine months

A contract manufacturer with two anchor customers wanted to diversify into European and North American OEMs. Trade shows produced business cards, not conversations. We built an account-based outbound engine that reached engineering and sourcing leaders with specific, relevant messages and handed sales a calendar of qualified meetings.

14

New OEM accounts opened

Have a similar bottleneck?

Tell us how the work happens today. We will show you the workflow we would build and prototype it on your own process.